Автоматические сварочные линии из проволочной

1. wire pay-off

wire pay off with spool stands (line wires from coil/ spools of 1000 Kg weight each)
ID (inner diameter): 600mm or according to your requirement
OD (outer diameter): 800mm or according to your requirement

2. Line wire straightening (for perpendicular)

Straightening system is composed of front X-type straightening and back straightening system, used to straightening the line wires from the pay off.
X-type straightening consists of 2 groups of total 48 vertical straightening seats. Horizontal straightening consists of 1 group of 24 horizontal straightening seats.
Each straightening seat consists of 5 straightening wheels and each wheel has the function of adjusting down pressing volume.
Each a group of 5 has function of whole tight pressing and release.
Overall size: 2875×725×990mm/ 2875 ×450×1017mm
Weight: 880kg/590kg (total weight1470Kg)

3. Line wire feeding to accumulator

Line wire feeding device is composed of support, roller, shaft, pneumatic system, drive motor and drive device, which is used for sending straightening line wire to storage area. Cylinder system makes pressing wheel down and with roller on drive shaft together press wire tightly and transport forward. Transport motor adopts 7.5KW 4 grade general motor. By reducer, link wheel and drive shaft connects and ensure with the speed of feeding wire and come true synchronous control feeding. Feeding speed is 15m/min(adjustable). Line wire feeding device as figure 5.3.

Motor: 11kw, 1460rpm/7.5kw, 1500rpm, Servo motor, Three-phrase

Overall size: 3042×1187×1528 mm/ 3693×495×701 mm

Weight: 1130kg/780kg (total weight 1910 Kg)

4. Line wire accumulator (Line wire pulling station with loop/line wire balancing system)

Because of line wire connection and welding discontinuity, the system is used for buffering and storage of line wire. Line wire storage uses big radius bend to buffer and send line wire synchronous average speed to welding machine. With the mode of double wire control, set-up or cut-off an electric circuit should be tested in a big circle setting electric shock device and depending on setting up or cutting off, judge if it need to be continued to feed material. Separation rod is made of stainless steel. It is composed of body frame, two sides, up, down separation materials racks.
Machine size: 2775×2000×3085mm
Machine weight: 1160kg

5. Mesh welding machine

The mesh welding machine use 6 A.C. transformers, the main transverse wire with electrodes on the conductive block into the transformer of the cathode, the electrode block installed on the motor seat mechanism and the positive phase of the transformer, the movable welding electrode contact line wire and cross to form the current loop and under the action of cylinder pressure, it will welded firmly. The machine contains the frame, left and right column, upper and lower electrode, welding transformer, pneumatic mechanism, device composition and so on.
Overall size: 3245×1300×2120mm
Weight: 3280kg

6. Cross wire feeding device

Across wire feeding device mainly put pre-cut across wire of setting length to feeding device. The magnetism tube of feeding device rotates and feeds. Quantity of feeding depends on adjusting magnet, and then through the wire-blocking wheel rotates to feed to welding machine. It is composed of body frame, feeding device, magnetism tube feeding device, motor reducer drive system, pneumatic device, etc.
motor: 0.37kw/1390rpm
machine size: 3615×1600×1995mm;
machine weight: 2050kg

7.Shearing machine

Shearing machine is used to cut welding mesh(setting length). It is mechanical shearing machine with cutting width 2500mm and composed of body, cutter frame,(V-shaped belt, gear wheel, eccentric gear, etc)drive system, back stop material device, press material device, support material(pneumatic system),safe protection, etc. Shearing machine holds the functions of Electromagnetic clutch control shearing and can be used separately.
Shearing mesh width: 2500mm
Number of strokes: 47n/min
Motor: 7.5kw/1430rpm,
Equipment overall size: L×W×H= 3124×2100×1180mm
Equipment weight: 2100 kg

8. Pushing machine

Pushing mesh machine has the dragging and feeding function of welded and cut mesh. 2400mm is the max mesh width of turner machine. A magnetic coupling rodless cylinder is controlled by an electromagnetic valve to drive the mesh forward. Pushing mesh speed is 10m/min,adjustable. Push mesh to the right position three times. It is composed of body frame, pushing mesh device, pneumatic device, etc. Pushing mesh machine as figure 5.8.
Overall size: L×W×H=2620×1140×1420mm
Weight: 260kg

9. Mesh turning machine

The main function of mesh turning machine is to stack (N mesh) and turn (N+1 mesh) the setting length mesh and add them together. Mesh width is suitable for 2400mm and length for 6000mm. It is composed of body frame, turn mesh support, drive motor reducer, turn shaft and support, push and support mesh(delivery cylinder) device, pneumatic device, etc.
Motor: 0.2kw/1300rpm (Turn),
Machine overall size: L×W×H= 6720×4126×1620 mm;
Machine weight:3000kg

10. Mesh recoiling machine

Mesh recoiling machine is used to recoil, cut, binding mesh and roll out the mesh coil to transport. It is composed of frame, recoiler, cutting device, pulling system, roll out system, hydraulic system. Recoiler as figure 5.10.
wire diameter: 3-6mm
coil size: D ×d ×B =Φ175×Φ800×2400mm
Motor:
Recoil: 3kw, 1420rpm
Press: 0.12kw, 1300rpm
Mesh pull: 1.5kw/ 1430rpm
Mesh cutting: 11kw/ 1460rpm
Roll mesh turning: 2.2kw/ 1420rpm
Machine size: 7541×4740×2525mm
Machine weight: 5280kg

11. Collecting table(Roller)

Collecting table is driven by the motor to rotate roller and transport stack mesh. It is composed of motor reducer, chain wheel and chain transmission device, support, roller. The whole transport roller is transported by (6×2.5m)15m length delivery cylinder to stack mesh.
Motor: 1.5kw/1300rpm,three-phrase 440V/50Hz
Speed: 20m/min
Machine overall size: L×W×H= 15000×2000×225 mm (composed of 6 groups, 2500mm/group)
Machine weight:3000kg