Металлический лом автоматическая машина для литья алюминиевых слитков производственная линия

Aluminum ingot production process

1. After cleaning the oil and grease of waste aluminum, manually put it into the furnace with a forklift;

2. Ignition for melting furnace .Heat up to 680C, and input appropriate proportion of alloy elements. Heat up to 800C, melt and stir evenly, then fetch  samples to the spectrometer for testing.

Every lot of production need to do testing .

3. Put A tool that attracts iron into the furnace by forklift, to suck away the iron in the aluminum water.

4. Put the slag agent into Alu liquid to remove the slag. After slag removed , put the slags into Aluminum ash separation machine , and let the aluminum water and ash separate. The proportion of slag agent and aluminum liquid is 1:500

5.Open the drain valve and the aluminum water flows automatically to the ingot production line  After the ingot casting is completed, the ingot stacking robot will stack the ingots, which means the production is completed.

Ash seperation machine	Ignition
Iron removing	Automatice Slaging
Auto ingot system	Auto stacking ingot

ADC 12 Requirement

Si,Fe,Cu,Mn,Mg, Cr , Ni , Zn , Ti , Ag , Bi , Co, Na , P , Pb , Al

1. the Scope of this project ?

Melt waste aluminum (such as motor housing, engine housing, etc.), through high temperature melting and adding alloy elements to form ADC12 aluminum ingots.

2. Project facilities in need ?( 10T/day, 300 tons per month, working 10-20hours per day.)

A. 1 unit of 5T Alu melting furnace ,

B. Auto ingot system 16M

C. Aluminum ash separation machine 600*600mm

D. Environmental protection dust removing equipment ( Depends on local standard )

E. Robot ingot stacker ( or by manual)

F. Spectrograph

3. Why quality should be perfect to make ADC-12?

ADC12 is a Japanese brand, also known as no. 12 aluminum material, al-si-cu alloy, which is a kind of die-casting aluminum alloy, suitable for cylinder head cover, sensor bracket, cylinder block, etc., the implementation standard is: JIS H 5302-2000 "aluminum alloy die-casting".ADC12 is equivalent to the alloy code YL113 made in China, and the alloy brand number is YZAlSi11Cu3, which implements the standard GB/T 15115-2009.American Alloy no. 384, ASTM B 85-03 Standard Specification for aluminium-alloy Die Castings (there may be a newer version than ASTM B 85-03)

4. Production flow chat ?

When the waste aluminum in the furnace heats up to 680 degrees, add other metal elements and heat up to 800 degrees. After the other metals are completely melted, stir them evenly. Then, remove slag and gas.

5. Environmental impact in this project

It will produce dust, waste gas and smoke. It is recommended to use cloth bag dust removal according to local environmental protection policy.

6. Worker facilities as its a hot temperature environment

Eye mask, dregs scoop, etc.