As the manufacturer of ceramic anilox rollers ,we have more than 20 years experience in printing industry. And we are cooperating with many famous printing machine suppliers in and around China.we will provide you not only the competitive price product but also most satisfactory supporting service.
Specifications of Ceramic anilox roller
Screen count range
80-2000 LPI
surface material
chrome oxide ceramic
Maximum width
5500mm ( with axis)
surface hardness
1250HV-1350HV
Diameter range
25-600 mm
Maximum effective length
3800mm-4250mm
Screen angle
1-89 degree
Material of base roller
45#steel
Cell shape : hexagon , quadrangle and line , etc or according to your actual requirement
Production Process
Now let us introduce our main production process and the reasons for you to choose us :
1. Base roller process:
All the base rollers are produced by ourself. For the base roller, normally we adopt the #45 seamless steel tube and the thickness is from 15mm-25mm based on the dimension of the roller. And we can also make the special thickness according to customers requirement. But normally the above mentioned information is enough for the long life use of finished products.
And we can also use No5 series aluminum as the base roller if the customer has the requirement on the weight to be light enough.
We will check all the dimensions according to customer confirmed drawing, surface roughness, straightness, dynamic balance, cylindricity and so on. If there is any small problem on these information we will not use the roller for next step but to make a new one to make sure the quality.
2. Ceramic spraying
We are using the famous plasma spraying machine and it is from Switzerland Oerlikon.And the chrome oxide ceramics we are using are also from this supplier and it can reach a hardness 1200HV. The advantage of this supplier’s ceramic powder is the evenness degree can be controlled well, 80% can be between 15u-35u but other brand especially the brand made in China only 30% can be controlled between 15u-35u.
3. Antiseptic treatment
It is easily for the ceramic anilox rollers to reach the solvent with corrosion. Once the solvent reached the base roller, it will be corroded bubble then we can not use it any more. But because we use the nanoscopic sealant to coat on the surface of the ceramic. And this kind of sealant can reach the tiny cell so it can realize a good production against the corrosion.
4. Precise delivery on the inks
For each roller, we will make the trial engraving before the real engraving. And after that we will use the scanner to scan each layer to test the volume of the cell then according to the realationship between the LPI and BCM to make sure the LPI we would like to reach.
5. Quality Control
We have the quality control system during the whole production from the very beginning to the end and our principle is to make sure each roller is qualified. And together with the product that we will send to the customer we will issue the certification for our customers as following:
Finally with all the above mentioned points to make sure the quality, our rollers can work for 8-10 years or more. But your maintance is also very important for the life of the ceramic anilox rollers.
Product Pictures
If you need the Ceramic / Chorme anilox roller ,pls send us your drawing :
Packaging & Shipping
We have two types of packaging wooden box and strong carton.
Company Information
FAQ
1. How many years have you been producing ceramic anilox rollers?
As the leading manufacturer of ceramic anilox roller,we have been in this field for more than 25 years,and we have plenty experience in making rollers such as ceramic anilox rollers,rubber rollers and so on.
2. Why should we choose you?
We can provide you not only the competitive price product but also most satisfactory supporting service.
3. How can we get the price?
A.The drawing of the ceramic anilox roller if possible(or you can get a estimate price by telling us the total length,effective face length,diameter as the following picture).
B.LPI an BCM
C.Where do you use the ceramic anilox roller?flexo printing machine,coating machine or offset UV unit?
4. How long is the lead time?
Usually it will take 30 days to produce the roller,but it also depends on the quantity and customer’s requirement.
More Product
We can make all printing rollers ,if you need,pls send us your requirements !
