Машина для окрашивания текстильной пряжи 1700

AISI 316 L quality stainless steel rolled pipes which heats out of the boiler (dyeing tank -Main Tank) resist up to 16 Bar steam pressure.

4. Chemical Tank:

The main purpose of chemical tank is mixing and heating your chemicals (caustic, peroxide etc.), dyes and water. Chemicals, dyeing materials and water will be heated with saturated vapor by AISI 316 L quality stainless steel pipes which work indirectly. Chemical container will be produced 1/7 ratio of dyeing tank.

5. Heating Time:

Under 6 Bar steam pressure; 'in 20 minutes', the temperature of the liquid in the dyeing tank reaches 100 Cº from 20 Cº and also it reaches 130 Cº from 100 Cº 'in 20 minutes'. Heating gradient is equal to 4 Cº /min (Δt)

6. Cooling Time:

On condition that; 3 Bar pressure and 10 Cº; 'in 15 minutes', the liquid temperature in the boiler (Main tank) reduces 85 Cº from 100 Cº with cooling water.

7. Valves:

All the valves are controlled by pneumatically and all the surfaces which contact with chemical liquid are made by AISI 316 L quality stainless steel material.

8. Injection Pump:\t

It's made by centrifugal pump which has AISI 316 L quality stainless steel chassis. It supplies chemical (supplementary) liquid from chemical (additional) tank to main tank (Machine) under pressure. At the same time, it makes linear or bend dispensing (dosing) on condition that receiving data from the programmer.

9. Material Carriers:

For using in the machine totally 2 pcs for Full automatic, cone (yarn) carrier which is made by AISI 316 L quality stainless steel will be given. Carriers could be manufacture in two forms from stainless steel; tubes which have holes on their bodies (perforated) or bars shaped like sword.

10. Machine Controller:

ELIAR programmers are used in full-automatic machines.

11. (DP) Pressure Difference Control Device:

During dyeing process, the liquid in the main tank (dyeing tank) loses pressure while the diversion of the water from in to outside (discharge) and out to inside (charge). Purpose of pressure difference control device is first to set the pressure difference constant, second to prevent incorrect dyeing on the bobbins. (DP) is automatically controlled by the transmitter for pressure stability of chemical liquid during dyeing process for cones.

12. Air - Pad System:

Air-pad system is standard in the machine which gives a flexibility in dyeing. By air-pad system up to %50 from total capacity can be dyed .(Ex. For 100 kg machine you can dye 50 kg. in the same machine) Our main tank (Dyeing Tank) is manufactured according to "Air Pad System" You need an extra half carrier for this operation.

14. Electrical Equipment:

Well known marks will be used in electrical control panel and on the machine

15. Electrical Panel Plates:

Panels are manufactured with 304 quality stainless 1.5 mm. plate materials.

TECHNICAL SPECIFICATIONS OF THE ELECTRICAL PANEL

1. The panels are isolated with static varnish in order to save the life-time of electronically devices and all the other products, against the rust, moisture, water and chemical materials in the dye house conditions.

2. A cooling fan is mounted on the electrical panel in order to cool the electrical devices (programmer and frequency drivers)

3. The pump motor is controlled via frequency drivers and speed (rpm.) could be followed from a digital tachometer.

4. Machine temperature and safety drainage temperature could be followed and controlled from digital thermostats on electrical panel.


FULL AUTOMATIC H.T. YARN DYEING MACHINE\t

STANDARD TECHNICAL EQUIPMENT & TECHNICAL SPECIFICATIONS

Main Tank (Machine)\tStainless Steel 316 L

Chemical tank (dye - additional tank)\tStainless Steel 316 L

Circulation pump and electric motor 316 L

Material carrier 1 pcs.

Heat exchanger\tStainless Steel 316 L / Drawn pipe

Chemical (Dye) container water inlet\tPneumatic valve

Chemical (Dye) container water discharge\tPneumatic valve

Chemical container (Additional tank) water heating\tPneumatic valve

Chemical container Mixer \tMechanic / Electric motor

Chemical container Level Indicator\tP 200

Main Tank water inlet 1\tPneumatic valve

Main Tank Discharge\tPneumatic valve

Injection (Dosing) valve\tPneumatic valve

Injection pump\tAutomatic dispensing

Overflow valve\tPneumatic valve

Compressed air discharge\tPneumatic valve

Heating valve and condense valve\tPneumatic

Cooling valve and condense valve\tpneumatic

Butterfly valve (Suction)\tpneumatic

Butterfly valve (Press)\tpneumatic

Air Pad System\tAutomatic

Check valve (Safety valve)\tpneumatic

Level indicator\t1unit

Spare Material Carrier\t1 pcs.

Pressure difference (ΔP) equipment\t1unit

Circulation pump speed control unit (Frequency driver-Inverter) \tΔP – Inverter control

Control panel \tFull automatic

Main Tank water inlet 2 valve \tpneumatic

HT water discharge valve\tpneumatic

Quick discharging valve (hot)\tpneumatic

Quick discharging valve (cold)\tpneumatic