Машина для окрашивания пряжи-точная высокотемпературная вертикальная машина пряжи высокого давления с низким потреблением

HTHP VERTICAL SAMPLE DYEING MACHINE

JOGSON has Developed Economical & Eco Friendly Sample Dyeing Machine for capacities from 10 kg. to 20 kg. per batch. This machine is specially designed for samples and small lots to check the dyeing recipes used in production. Yarn Dyeing Industry also needed a versatile sample dyeing machine for their lab and R&D.

So, HTHP Vertical Sample Dyeing Machine provides the best solution to produce the required amount of colored sample which in turn helps to save expensive materials & unnecessary production loss.

The machine is suitable for dyeing of Polyester, Cotton, Viscose, Nylon, Acrylic, Texturized, Silk, Wool, etc. in various forms like Cone, Tape, Narrow Fabrics, Zipper, Hanks, Ribbons, Tops ,Loose Fiber, etc.

FEATURES

*\tMachine body and all parts coming into contact with the dye liquor are made of AISI SS 316Ti/316L, highly corrosion resistant
* Double stage turbo pump for liquor circulation (In-Out & Out-In) with Inverter Drive for varying speed
* Control panel with JOGSON Dyeing Programmer TPR13/PLC & touch interface (Optional)

* MLR of 1:5 (Fully Flooded) 1:4 (Air Pad System)
*  Air pad System to insert air manually into the machine to create static pressure and to minimize the liquor ratio
*\tColour addition tank with Injection Pump for dozing the dye liquor into the machine
*\tHigh efficient heat exchanger inside the machine having no heat loss to the ambient
* Variable loading with flexible loading spindles or capacity reducing dummies
* HT Drain - the machine can be drained at 130° C
*  Sampling Pot to check the dyeing result while machine is in operation
* Pneumatically operated Top Lid Open / Close
* Human / Machine Safety Interlocks

ADVANTAGES

* Compact arrangement of JOGSON Dyeing Pump, Heat exchanger and piping is the main key to floor space saving
* MLR of 1:5, consumes less dyestuff, chemicals, steam, water & produces less effluent discharge, hence it's ECO friendly & reduces the Production Cost
* Inverter driven turbo pump for variable flow control; saves upto 40% power consumption hence more Energy Efficient
* HT Drain at 130°C for oligomers elimination during polyester dyeing process
* Variable loading with dummies & air pad maintains constant MLR & Flow Rate
* Interchangeable dyeing carriers for Cones, Loose Fiber, Fabric, Muffs, Tops, Bobbin, etc.
* Excellent dyeing result and levelness, reduces yarn loss
* Water level, pressure, distinctive temperature multiple safety interlock, ensure operational safety

OPTIONAL FEATURES

* Multiple fill, metered fill, ratio fill
* Multiple drain
* Various heating methods such as electric heaters, thermic fluid, steam & gas/diesel burner
* Full capacity Stock Tank with heating & mixing stirrer and transfer pump ph meter
* Hydro extraction device

TECHNICAL DATA

* Maximum design pressure 5 bar
* Maximum design temperature 140°C
* Heating gradient 25°C - 130°C approx at 5°C /min. (Dry Saturated steam pressure at 7 bar)
* Cooling gradient 130°C - 85°C approx at 3.5°C/min. (Cold water of 25°C at 3 bar)