Автоматическая машина для окрашивания волокон HT

MACHINE MAIN TECHNICAL SPECIFICATIONS:

Fibers to be dyed\t\t: Natural and Synthetic Fibers

Working pressure\t\t: 3.8 Bars

Test pressure\t\t: 6 Bars

Working temperature\t: At sea level 135 °C

Heating System\t\t: Indirect heating

Control\t\t\t: Full automatic PLC system

Machine installation\t: The lines between our machine and electric control panel will be done from Cedit Company.

MACHINE INTRODUCTION

Cedit fiber dyeing machine is used for dyeing natural and synthetic fibers. Machine works at 3.8 bar pressure and 130 °C temperature.

Machine dyes the fiber under air pad system by means of circulation pump. The pressured air makes static pressure effect on liquor. The benefit of air pad system is using less liquor ration and fewer chemicals. Also prevents heat abduction by insulation effect of air.

By means of air pad system, machine works half capacity with proper carriers.

Machine has stainless steel heating and cooling exchangers.

The circulation of liquor is provided by special designed pump. The liquor way for in to out and out to in be done by a pneumatic activated routed apparatus that installed to the main body of the machine. This router supplies to direct the liquor continuously and accurately.

The cover of the machine is closed by pneumatic pistons with proper sealing. By means of these pistons; opening, closing and locking of the cover processes are done in short time.

The stainless steel made carrier is available for dyeing. For cut fiber carrier and for long fiber cakes.

All dyeing operations is controlled automatically by PLC control panels. Heat, dyeing batch time, flow direction and other control parameters are controlled by automatic valves.

MAIN TANK

Main tank consists of these materials and equipment's:

•\tSingle block cabin. Cabin is detachable. It is designed to enclose 1 fiber carrier inside. Manufactured by stainless steel sheet.

Inner liquor spreading place

•\t1 heat exchanger for rapid indirect heating and cooling.

•\tTo prevent liquor swage, the axial circulation pump installed to the out of the main cabin and equipped with gaskets those no need maintenance.

•\tPump activated by AC electric motor. This motor also externally installed and ventilated.

AISI 316 pneumatic controlled valves are used for the functions below:

•\tMain tank water inlet

•\tMain tank water discharge

•\tPressuring and adjusting pressure in stable value.

AIR PAD SYTEM

Product specifications: By means of this system, it is possible to apply pressure even in low temperature.

It is composed as below:

•\tPneumatic controlled and compressed air included execution valve.

•\tPneumatic controlled pressure relief valve. Material used: Stainless steel.

INVERTER SYSTEM:

This inverter is for the 3 phases AC motor of circulation pump to drive it for changeable power frequency as step less. System enables the following items:

•\tAccording to technological conditions one-way flow (from in to out, out to in) pump liquor flow rate / preparing pressure column diagram.

•\tReduce electric consumption while dyeing process.

•\tStepped and controlled pump hm increase and decrease.

•\tMotor protection with electronic device. Induction and adjustment systems are in a separate control panel cabin.

•\tInverter power voltage designed for 380 V.

WATER INPUT VALVE FOR WATER INPUT SYTEM:

•\tInlet to fill the machine with soft water.

Stainless steel construction material. To connect the water supply network, connection pipe, flanges and pneumatic controlled valve.

MAIN TANK LIQUOR HEATING VALVE: For control heating ratio and temperature.

Construction material: Cast body insulator cover and stainless steel sealed bottom.

MAIN TANK LIQUOR COOLING VALVE: For control cooling ratio and temperature.

Construction material: Cast body insulator cover and stainless steel sealed bottom.

MAIN TANK LEVEL PROBE:

Include the following material

•\tMain tank bottom level stainless steel level probe.

•\tMain tank up level stainless steel level probe.

THERMOMETRIC CONTROL INSTRUMENT:

Tank temperature is controlled by stainless steel made PT100.

\tTANK FOR DYE AND AUXILLARIY CHEMICAL

\tProduct specification:

\tThe tank is separate for optimal installation.

\tMaterial used: Stainless steel.

\tUsable capacity: 1/8 of the main tank capacity.

•\tDouche pipe included at the top inside of the tank edge. Metal filter on discharge pipe.

•\tPneumatic valve for filling the tank.

•\tPneumatic valve for discharging the tank.

•\tPneumatic valve for taking liquor inside of the tank.

•\tCheck valve on the inlet pipe of the tank.

\tLEVEL PROBES FOR TANK FOR DYE AND AUXILLARY CHEMICAL:

Include the following material

•\tTank bottom level stainless steel level probe.

•\tTank up level stainless steel level probe.

STAINLESS STEEL CABINET FOR PROCESS CONTROL PANEL

Electro pneumatic control panel includes the materials below:

•\tPower control equipment with magneto - thermic switches for protecting motor.

•\tElectro valves and pneumatic control apparatus.

•\tConstruction made from stainless steel.

•\tInner ventilation (heating and cooling) to keep down the instruments stable temperature and humidity conditions)

•\tProcess control and buttons, signal lamps. Signal lamps and summary display.

FULL AUTOMATIC OPERATION SOFTWARE SYSTEM FOR DYEING MACHINE, ''CEDIT PROSSES CONTROL

Computer with screen, standard hardware. Thermal cycle and set values for according to steps; filling, discharging, injection of dye and chemicals and etc. All the functions are controlled to run the machine full automatic.

Hardware:

•\tPLC

•\tOn control panel press – push buttons and signal lamps.

•\t'CEDIT' software; completely belongs to Cedit Makine LTd Şti. Easy to program for the operator.


Control system: Full automatic PLC controlled

Export Value Packaging