The basic working principle of the equipment:
After the module assembly process is completed, the equipment is used to automatically load the system,
and then sent to the welding area through the automatic feeding system. The welding head system performs ultrasonic welding
according to the setted welding parameters and position. After the welding is completed, the module is sent to the designated
position automaticly
by the feeding system, and the equipment operator takes out the welded module and sends it to the next production process.
Equipment application:
Mainly used for electrical connection of power battery module cell and busbar,Applicable aluminum wire diameter range is 125~500um
Equipment Specifications
Welding area: 650 mm in X direction * 650 mm effective stroke in Y direction (standard)
Z axis: maximum travel distance 60 mm, 1.25 μm resolution
Rotary axis: ±220 degrees, 0.08 degree resolution
Power requirements: 220V AC, 50/60 Hz
Power consumption: 3000W
Compressed air: 0.5pla
Display: 17-inch color plane display
Working surface height: 1150 mm from the ground
Occupied size: 1300 mm long; 1300 mm wide: 1650 mm high (without warning lights)
Net weight: 500 kg
Heavy wire horn: Rotary, standard front cutter
Transducer: Standard 60KHz, other frequencies can be manufactured according to customers'
requirements
Welding pressure: 50----1500 grams
Feed wire system: Motor control wire feeder with optical encoder
Lack of wire detection: wire feeding detection
Maximum arc height: 40 mm
Minimum wire length detection: 2mm feed wire
Spool size: 50---120 mm OD; 22---45 mm width; 10---11 mm ID
Image recognition:/optics/lighting
Visual System: XK Image Recognition System
Communication: IO communication,