Автоматическая производственная линия для штамповки номерного

whole process:

Aluminum coil→ flattening→ laminating→stamping, →hot stamping→pressing→roll printing→ finished product

Technical parameters of license plate production line

A. Working principle:

aluminum coil is automatically uncoiled, and then enters leveling machine for leveling. After leveling, aluminum plate is laminated, and then aluminum plate is sent to mould through feeder, then be stamped according to setting length. next belt conveyor transmits aluminum plate Send it out and manually collect the license plates. After the collection, semi-finished license plates are pressed according to the digital mold required. The pressed license plates are roll printing and colored

B, Equipment composition

I.Semi-finished CNC stamping line(Three-in-one unwinding, leveling  and laminating machine automatic feeding machine ,punching machine  Receiving machine) + II Automatic intelligent punching machine+ III QR code acquisition module + IV Hot stamping machine+ V Roll printing machine module (customized) +VI press letter machine

Semi-finished CNC stamping line

Three-in-one unwinding, leveling and laminating machine(FRS-300)

1. Maximum material width: FRS-300 (100-260 mm)

2. Maximum bearing weight: 2000KG

3. Maximum coil diameter: φ1200mm

4. Expansion range: φ450-φ530mm

5. Unwinding speed: 20m/min (max)

6. Expansion method: hydraulic expansion

7. Double frequency conversion debugging

8. With un-material inspection function (the whole assembly line stops without material)

9. Material thickness: 0.5-2.2mm

10. Leveling stick (electroplating): (φ60×7) five up and four down

11. Pressing roller (plasticized): (φ70×1) 1

12. Feeding roller (plating): (φ98×1) 1

13. Double cylinders press material, with regulating valve on the cylinder

14. With double-point worm gear adjustment

15. The leveling outlet has a cleaning pressure plate, and a limit wheel is made to be adjusted by a screw

16. Main shaft expansion method of laminating machine: pneumatic expansion

17. Laminated film detection emergency stop function (the whole assembly line without film stops)

18. Unwinding direction: from left to right

19. The distance between the discharge line of the leveler and the ground: 800m

(2) automatic feeding machine (FNC-300)

1. Material width: FCF-300 (100-260mm)

2. Relaxation method: pneumatic relaxation

3. Material thickness: 0.5-2.5mm

4. Servo motor: Mitsubishi

5. Feeding length (MAX): 0.01--9999.99mm

6. Man-machine interface (touch input screen): Taiwan Vinyl (7-inch color screen)-Chinese and English interface

7. Feeding speed (MAX): 20M/min

8. Feeding accuracy: ±0.05mm (the mold has positioning pins)

9. You can enter 10 different segments

10. Feeder host + independent electric control box (servo motor driver (Japan Mitsubishi) + man-machine interface + PLC programmer (Japan Mitsubishi)

11. Customized control system: customized control punch function automatically starts and stops

12. With end detection function, assembly line stops suddenly when there is no material or when material is arched

13. When servo alarms, assembly line stops urgently

(3)QR code acquisition module)

(4)JH21-45T  Pneumatic punch machine

1. Nominal force: 450KN

2. Slider stroke: 160m

3. Slider adjustment amount: 80mm

4. Number of strokes: 60M/min

5. Maximum enclosed high speed: 320m

6. With frequency conversion speed regulation

7. Distance from the center of the slider to the body (throat depth): 310mm

8. Lower worktable size (length * width * thickness): 1000*550*90mm

9. Die handle hole (diameter * depth): 40mm

10. Working pressure: 6KG/CM2

11. Punch accuracy: GB (JIS) level 1

12. Machine size (length * width * height): 1800*1180*2800

13. Weight: 3.45 TON

(5) Receiving machine

1. Maximum material width: DMT-300 (50-260 mm)

2. Belt width: 300mm

3. Belt length: 1000mm

4. Belt load: 10KG

5. Belt height: customized according to the height of punch and die

6. Belt power: frequency conversion motor

7. The maximum load of the rack is 200kg

(6) Automatic entry and exit of smart punching machine

1. Nominal force: 1000 KN

2.Maximum working pressure of main cylinder liquid: 16 Mpa

3. Maximum working stroke: 20 mm

4. Maximum opening degree: 50 mm

5. The maximum working cycle of the workbench: 2~5 S

6. Effective area of worktable: Left and right: 540 mm Front and rear: 280 mm

7. Voltage and power: 220 /380 V 3.0 /2.2 kw

8. Specifications: 1000x1000x1400 mm

(7) Hot stamping machine

1. Hot stamping temperature: 0-250℃

2. Hot stamping width: 0-240mm

3. Rubber roller warm-up time: <15 minutes

4. Hot stamping temperature accuracy: 1℃

5. Rubber roller height accuracy: 0.01mm

6. Industrial control integrated machine: 10.4 inches

7. Dimensions (length X width X height): 2500X800X1450

8. Hot stamping heating power: 3kw

9. License plate preheating device: 1 set

10. License plate conveying device: 1 set

11. Total power: 5.5kw

12. Net weight: 360kg

13. Operating voltage: AC220V, 50HZ

 (8) Roll printing machine

1: mimeograph width: maximum width 600mm

2: Speed: stepless speed regulation

3. Dimensions: 800*600*1000

4. Voltage and power: AC220V/250W

5. Net weight: 100KG

The configuration of the machine can be customized. Please inform us of the size and output requirements of the license plate in order to make the best configuration